Day 2

Matica, Zebra & Seaory Printer Troubleshooting

Ink Sensor Recalibration, Diagnostics, Firmware & Technical Support

🖨️ Matica MC3x0 Series

MC310, MC320 & MC320x Troubleshooting

🔧 MC320x Ink Sensor Recalibration

This utility forces a ribbon recalibration when required. Different printer models may show different error codes.

⚠️ Before You Begin: Confirm that both the Firmware and Driver are up to date before running calibration!
📌 Applies To: All MC Desktop Direct-To-Card Printer Series including MC310, MC310x, MC320, MC320x, and others.
  1. Go to Printers and Scanners through Windows Settings
  2. Select your printer (e.g., MC210, MC320)
  3. Click Printer Properties
  4. Go to the Tools tab
  5. Click Browse
  6. Locate the PRN file: RibbonCalibration - Jan 2024.prn
💡 Tip: You may need to change the file type filter from *.PRN to *.* (All Files) to find the calibration file.
Calibration process screenshot
  1. Click Open
  2. Back in the Tools tab, click Send
  3. Printer may reinitialize - wait for completion
  4. Power off the printer
  5. Wait a few seconds
  6. Power on the printer
✅ Done! Your printer should now be recalibrated and ready to use.

📥 Download Calibration File

📄 RibbonCalibration - Jan 2024.prn
ProblemSolution
Printer does not power on Disconnect and reconnect the power cables, ensuring electricity supply is present
Printing problems flowchart

Printer Does Not Start Printing (No Movement)

CheckAction
Printer visible in DevicesEnsure MC320 appears in "Devices and Printers" and icon is not grayed out
Card presentMake sure a card is in the input hopper
Ribbon loadedVerify ribbon is properly installed and cover is fully closed

Executes Movements but Card is Blank

CheckAction
Ribbon cartridgeEnsure ribbon is inserted correctly
Ribbon damageIf ribbon identifier is damaged, replace the ribbon

Defects in Print Quality

ProblemSolution
Horizontal linesClean printhead with swab or pen as per User Manual
Dots on printoutDirty cleaning roller - clean with water
Partial printingDirty cards - use only clean cards
Colors unsatisfactoryAdjust Brightness, Contrast, Sharpness in "color settings"
Red marks on dark imagesReduce "contrast" and "brightness" values
Ribbon problems flowchart

Card Takes Up But Remains Blocked

CheckAction
Card thicknessVerify thickness setting matches actual cards; remove card, power cycle
Ribbon typeIf using non-original ribbon, ensure driver ribbon setting matches
Flip over positionSwitch off, remove any stuck card by hand, switch on again
Input hopper weightEnsure weight rests properly on cards
Cleaning rollerCheck if out of place; reposition and power cycle
Ribbon fragmentsCheck card path for fragments; remove and power cycle
Stuck cardCheck for card in path; remove and power cycle

Ribbon Tears or Locks with Error 14

Solution
Lower the "contrast" and "brightness" values in the Properties window
ProblemStatus
Difficulties or failures in code reading ATR To be updated in the next version
⚠️ Important: Always backup settings before updating firmware. Use direct USB connection.
FileDescriptionDownload
MC320x_LCD_Firmware_V1_08.bin LCD Firmware for MC320x series Download
LCD_Keyboard-F_1_10.bin Keyboard firmware for LCD printers Download
FileDescriptionDownload
RibbonCalibration - Jan 2024.prn Forces ribbon sensor recalibration Download
💡 Usage: Send via Printer Properties → Tools → Browse → Send

🦓 Zebra ZXP Series 3 Support

Firmware, Calibration & Troubleshooting

How to update firmware on the Zebra ZXP Series 3 printer.

  1. Go to your computer's Devices and Printers folder
  2. Right-click on the Zebra ZXP Series 3 printer and choose Printer Properties
  3. Click on the Device Settings tab, then click Tools
Device Settings tab and Tools button
  1. Click on Select File. Browse to the firmware file that you downloaded from the Zebra website
Select firmware file
  1. Click on Start Firmware Download to begin updating the firmware
Start Firmware Download button
⚠️ Important: This process can take several minutes. Do not turn off the printer during the update.

How to adjust the print head power on a ZXP Series 3 to resolve print quality issues.

  1. Go to your computer's Devices and Printers folder
  2. Right-click on the Zebra ZXP Series 3 printer
  3. Choose Printing Preferences from the menu
  4. Click on the Image Control tab
  5. Reduce or increase the intensity of the Yellow, Magenta, and Cyan heat settings using the slider bars
  6. Click Apply, then OK to save these settings
Image Control color intensity sliders
⚠️ Important: You need to adjust all three color bars (Y, M, C) the same amount for consistent results.

How to calibrate the ribbon sensor on a Zebra ZXP Series printer.

  1. Windows XP: Go to Start menu → Printers and Faxes. Right-click on your Zebra printer and select Properties
  2. Windows 7+: Go to Start menu → Devices and Printers. Right-click on your Zebra printer and select Printer Properties
  3. Go to the Device Settings tab. Under Ribbon Type you should see your ribbon (e.g., YMCKO)
  4. Click on Tools
Device Settings tab showing ribbon type
  1. In the Command to Send to Printer box, type: !SA
  2. Click Execute. The printer will run the calibration process automatically
Tools dialog with !SA command and Execute button
✅ Verify Success: In the Printer Status box, make sure "ACK" is displayed to verify that the command was accepted.
💡 Troubleshooting: If you get an error message that "Printer is Offline" then your computer is not communicating with the printer. Make sure the USB or Ethernet cable is connected. Restart the computer if necessary.

Steps to resolve ribbon breaking issues on Zebra ZXP Series 3.

  1. Update drivers and firmware to the newest versions
  2. Clean your printer - Regular cleaning keeps out dust and debris which can damage the print head
  3. Check ribbon loading - Ensure the ribbon is set correctly in the printer
  4. Adjust print head power - See the Print Head Power Adjustment section above
  5. Try different supplies - If you have a different ribbon and extra cards, try switching them out
  6. Check card size - Ensure your cards are not CR-79 sized, which can cause problems

Steps to resolve card jam issues on Zebra ZXP Series 3.

  1. Update drivers and firmware to the newest versions
  2. Clean your printer - Regular cleaning keeps out dust and debris which can damage the print head
  3. Check power supply - Ensure you are using the correct power supply (each printer comes with a power supply)
  4. Check surge protector - Make sure the printer is NOT plugged into a surge protector
  5. Check card size - Ensure your cards are not CR-79 sized, which can cause problems
⚠️ Still Having Issues? If you continue to experience problems, contact AlphaCard technical support.

🖨️ Seaory Printer Support

R Series & S Series Technical Documentation

Complete after-sales training documentation for Seaory R series and S series card printers.

R Series Training Manual (60 pages)

📖 Contents: R600 Unpacking & Checking, Appearance Introduction, Main Operation Parts Installation, Structure and Function, R300 Troubleshooting Solutions

📄 Open R Series Manual in New Tab

S Series Training Manual (139 pages)

📖 Contents: S Series Structure Introduction (S21), Fix Tools Introduction, S Series Operation Troubleshooting Solutions, Sensor Locations, Motor Components

📄 Open S Series Manual in New Tab

Standard operating procedure for handling Seaory printer support cases.

Step 1: Tech Support Troubleshoots

  • Tech Support speaks with the customer and tries to fix the issue over the phone.
  • If that doesn't work, Tech Support reaches out to Seaory for instructions on how to fix the issue (software/settings).
  • Seaory provides clear step-by-step guidance often with images directly to the Tech Support rep.

Step 2: If a Part Needs to Be Replaced

If the issue is due to a small or easy-to-replace part, and the customer is comfortable:

  • Tech Support guides them through how to install it.
  • Tech Support asks Customer Service to create a $0 Shopify order to ship the part.

If the issue is more complicated and the customer can't fix it themselves, move to Step 3.

Step 3: Seaory Sends Full Repair Instructions

Seaory sends detailed repair steps and photos to:

  • Brandon (Repair Team)
  • CC: jack@feryllc.com

Step 4: Customer Service Coordinates the Printer Return

If the printer needs to be sent in for repair:

  • Customer Service offers a free shipping box if needed.
  • They create the Shopify order for the shipping label and box.
  • They walk the customer through how to send the printer back to us.

Step 5: Two Options for the Customer

Option 1: Fastest - Replacement PrinterOption 2: Same Unit Return
  • Customer sends their printer to us
  • We send them a lightly used, pre-tested replacement printer
  • Original printer is repaired and added back to inventory
  • Customer sends in their printer
  • After repair, we send back the same unit
📋 Repair Team: Receives and repairs printers using Seaory's instructions. Maintains a stock of lightly used, tested Seaory printers ready for swap-outs.
🔄 Ongoing Follow-Up: The same Tech Support rep who handled the case is responsible for staying in touch with the customer and providing updates until the issue is fully resolved.

Complete troubleshooting guide for ribbon-related errors on Seaory printers.

Cause 1: Ribbon Broke While Printing

ProblemSolution
Ribbon broke while printing Remove the ribbon, tape the break, then roll the broken ribbon to the white end for about 10 cm.
Ribbon break repair Taped ribbon
💡 Note: If the ribbon breaks often, please refer to the ribbon breakage failure solution.

Cause 2: Sensor Parameter Decay

ProblemSolution
Sensor parameter decay Click the Calibrate in the driver tools of the Ribbon LED for correction. Normal light value should be around 195, 195.
Sensor calibration screen Ribbon LED values

Expected Ribbon LED Values:

ColorExample (Abnormal)Normal Range
Y (Yellow)32, 182~195, 195
M (Magenta)27, 15~195, 195
C (Cyan)166, 39~195, 195
K (Black)8, 10~195, 195
O (Overlay)186, 195~195, 195
Sensor values display
📌 Note: When calibration failed but sensor light value is still above 50, then the sensor light gets dirty or the sensor is crooked. If cleaning and calibration do not work, trigger the corresponding upper and lower two Ribbon LEDs for alignment.

Cause 3: Sensor Cable Loose or Sensor Damage

ProblemSolution
Sensor cable loose or sensor damage After calibration failed and light value showed 0, check sensor cable. If the line is no problem then the sensor is damaged - replace it.
Sensor cable check Sensor location
📌 Sensor Info: The ribbon sensor is divided into Ribbon LED sensor and Ribbon LED. The three light beads above are the Ribbon LED and below are the light sensor. You can use phone flash against the light beads to read the value - above 100 is normal.
Ribbon LED sensor detail Light sensor test

Cause 4: Ribbon LED Bracket Deformation

ProblemSolution
Ribbon LED bracket deformation Wrench the Ribbon LED bracket to the normal angle.
Bracket deformation example Normal bracket angle Corrected bracket
⚠️ Cause of Deformation: The deformation is caused by artificially misplacing the ribbon to the bottom of the print head and then pressing the top cover.

🎬 Video Guide: LED Bracket Adjustment

Cause 5: Poor Core Board Contact

ProblemSolution
Poor contact with core board causing gear jams Re-plug the core board.
Core board location Re-plugging core board
⚠️ Related Issues: Poor core board contact can also cause failure codes 45 and 49.

Cause 6: Motor Cable or Motor Damage

ProblemSolution
Supply/pick-up motor cable abnormal or motor damage (color ribbon) If no problem with the cable, please replace the motor.
Motor cable check Motor location

Cause 7: Foreign Body in Gears

ProblemSolution
Foreign body between ribbon supply/pick-up gears (color ribbon) Remove foreign objects in the gears.
Gear inspection Foreign body in gears Cleaned gears

🎬 Video Guide: S25 Ribbon Gear

Cause 8: Ribbon Limit Gear Loose

ProblemSolution
Ribbon limit gear loose, continuous jumping teeth (color ribbon) Continuous "clatter" noise when jumping teeth. Adjust the limit clamping piece according to the limit gear piece adjustment document.
Ribbon limit gear components
📌 Gear Components: Ribbon limit gear (top) → Ribbon drive shaft (middle) → Drive Gear (bottom)

Power supply diagnostics and core board testing for R300 series.

⚠️ Safety Warning: Exercise caution when working with electrical components. Only perform these tests if trained in electrical safety. Always unplug the printer before removing covers.

Step 1: Remove the Back Cover

Remove the screws at the red frame mark on the back cover of the printer, then remove the back cover. After removing, you will see the main circuit board and power supply unit.

Back cover screws location Internal view after removing cover

Step 2: Locate Power Switch Connections

Find the positive and negative poles of the power switch marked on the circuit board. Connect the power cord and press the switch.

Power switch poles on circuit board Power switch

Step 3: Measure Voltage Output

Adjust the multimeter to the voltage range and measure whether the power output is 24V.

Measuring voltage with multimeter Multimeter showing 24V reading
✅ Expected Reading: The multimeter should display approximately 24.01V DC when the power supply is functioning correctly.

Step 4: Core Board Reinstallation (If Voltage is Normal)

If voltage measurement works normally:

  1. Turn off the power switch first
  2. Remove the screws holding the core board
  3. Remove the core board and install it again
  4. Turn on the power to check if it is working
Core board screw locations Core board removed

Step-by-step guide for updating Seaory printer firmware on macOS.

⚠️ Critical: Do NOT power off the printer during the upgrade process. Power interruption during firmware update can brick the printer.
📌 Applies To Other Models: For other models, just put the upgrade tool in the firmware folder of the corresponding model and upgrade.

Step 1: Unzip the Firmware Package

Extract the firmware compressed package. You should see files like:

  • FwUpdateTool.cfg
  • FwUpdateTool.exe
  • SOY-S28.bin
Firmware package files Extract package Package contents

Step 2: Prepare the Firmware Update Tool

Unzip the FwUpdateTool_macos_1.0.0.zip file to get the FwUpdateTool.app, then place it in the S28 firmware folder for executing.

Unzip Mac tool FwUpdateTool.app Tool in folder

Step 3: Connect the Printer

Turn on the printer and connect it to your Mac via USB cable.

Step 4: Run the Firmware Update

  1. Right-click to open "FwUpdateTool.app"
  2. The upgrade tool page will show connected printer info (Model, Firmware version, Serial number)
  3. Click "Update Firmware" button
  4. Wait for "Updating firmware... Please DO NOT power off printer" message
  5. Wait until "Printer firmware is updated finished" appears
Tool showing printer info Click Update Firmware Updating in progress Update complete
✅ Update Complete: After the update completes, the printer will automatically restart. Verify the new firmware version in the upgrade tool or printer display.

🔧 Software & Drivers

FileDescriptionDownload
Seaory S Series Driver v1.11.0.0 Windows driver for S series printers Download (.7z)
Seaory Card Printer Driver v1.1.0 macOS driver for Seaory printers Download (.dmg)
SeaoryFixTool v1.9.2 Diagnostic and calibration utility Download (.exe)

🎬 Video Tutorials

Ribbon LED Bracket Adjustment

S25 Ribbon Gear Inspection

🖼️ Reference Images

Seaory Cleaning Roller

Seaory Cleaning Roller - Replace when visibly dirty or when print quality degrades


← Day 1: Bodno & Magicard Resources →

End of Day 2 Training